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The Taconic PCB
engineer's toolkit

Everything you need to specify and design with Taconic high-frequency laminates — a searchable database of every grade with full technical datasheets, a live microstrip & stripline impedance calculator, plus practical design, manufacturing, cost and application guidance. Built for the engineers who actually lay out the boards.

2.17–10.0
Dk range
110 GHz
Usable up to
0.0009
Lowest Df (TLY-5A)
30+
Grades datasheeted
Material Selector

Every Taconic laminate, datasheeted

Search and filter the full Taconic family — woven-glass PTFE (TLY/TLX/TLC), ceramic-filled PTFE (RF series), high-Dk ceramics, the low-loss TSM-DS3 system, bonding films and prepregs. Click any row for the full technical datasheet and design notes.

Part # Dk ▲▼ Df ▲▼ @ Freq k (W/m·K) ▲▼ CTE z Best for
Showing all grades · click a row for the datasheet

Dk spectrum — pick a target dielectric constant

Each node is a Taconic grade positioned by its nominal Dk. Hover to identify; click to open the datasheet.
Live Engineering Calculator

Impedance & wavelength, instantly

Solve characteristic impedance for microstrip and stripline on any Taconic laminate, or synthesize the trace width you need to hit a target impedance. Pulls Dk straight from the material database — change the dropdown and every result updates live.

εr
mm
mm
5 mil10 mil 20 mil30 mil 60 mil
mm
½ oz · 17.5 µm 1 oz · 35 µm 2 oz · 70 µm
GHz
Design Tips

Designing right the first time

Practical guidance that separates a Taconic board that meets spec from one that comes back off-target. These are the things that bite RF designers in production.

Control impedance with Dk tolerance

Taconic's tight Dk windows (±0.02 to ±0.05) are why these laminates exist. Use the etched Dk from your fab's controlled-impedance coupon, not just the datasheet value — copper roughness and resin content shift effective Dk.

Tame copper roughness

Above ~10 GHz, conductor roughness can dominate insertion loss. Specify VLP / rolled-annealed (RA) or reverse-treated foil (CV1/RH/CLH) instead of standard ED copper to recover dB.

Use hybrid stack-ups to save money

Put RF only where you need it. Bond a thin RF-35 / TLY RF layer to FR-4 digital cores with fastRise or TacBond prepreg — performance up top, low cost underneath.

Mind the high z-axis CTE

Pure PTFE laminates have z-CTE up to ~280 ppm/°C. Design robust plated through-holes, avoid thin barrels, and prefer ceramic-filled grades (RF-35, TSM-DS3) for thick multilayers and thermal cycling.

Pick Dk for size vs. loss

Higher Dk shrinks the circuit (great for patch antennas → CER-10, RF-60) but slows signals and can raise loss. Lower Dk (TLY-5) gives the lowest loss and widest lines. Use the Dk spectrum above to trade off.

Account for moisture & thermal drift

Taconic moisture absorption is <0.02%, so humidity-driven Dk drift is tiny — a real edge over FR-4. Still, design filters and couplers around the Dk-vs-temperature curve, not a single point.

Manufacturing

Fabricating Taconic PTFE boards

PTFE doesn't behave like FR-4 on the line. Here's what your fabricator handles differently — worth knowing so your design and your shop stay aligned.

Surface activation for adhesion

PTFE is famously non-stick, so plated copper and soldermask won't bond without help. Fabs use sodium-naphthalene etch or plasma treatment to activate hole walls and surfaces before plating.

  • Plasma desmear for hole-wall prep on multilayers
  • Na-etch where maximum bond strength is required
  • Soldermask adhesion needs the same activation step

Drilling & routing

Soft PTFE smears and "gummies" if run like FR-4. Shops dial in lower infeed, higher RPM, fresh carbide and frequent bit changes; lightly-reinforced grades (TLY-5, RF-35P) and laser-friendly variants improve microvia quality.

  • New drill bits, reduced stack heights
  • Etchback rather than conventional desmear
  • Lightweight-glass grades for cleaner laser vias

Lamination & bonding

Fusion-bonding pure PTFE means 550–650 °F (288–343 °C) presses with heavy material movement and PTH stress. Thermoset prepregs change the game:

  • fastRise 27 bonds at ~420 °F (215 °C), Df ≈ 0.0014 @ 10 GHz
  • TacBond / HT 1.5 thermoplastic film for stripline packages
  • Sequential lamination & staggered microvias supported

Registration & handling

PTFE's high CTE and softness mean tighter scaling and registration control, careful storage, and copper-type selection. Ceramic-filled and TSM-DS3 grades (≈5% glass) fabricate with near-epoxy predictability for large-format multilayers.

  • Material scaling factors per panel
  • VLP copper for smooth coupled-line edges
  • TSM-DS3 for big, complex, low-loss builds
Cost

What drives Taconic PCB cost

Indicative material cost relative to standard FR-4 (= 1×). Real pricing depends on thickness, copper type, layer count, panel utilization and volume — but the relative tiers help you choose with budget in mind.

FR-4 reference epoxy
HF hydrocarbon HF-300F / 340 / 350
3–5×
RF-35 ceramic PTFE workhorse
6–10×
TLY / TLX pure PTFE premium low-loss
10–18×
High-Dk ceramic RF-60 / CER-10
10–15×
TSM-DS3 + fastRise lowest-loss system
12–20×
● Cost levers: PTFE content · ceramic fill · copper type · layer count · panel yield · volume

Save with hybrids

A 2-layer RF cap bonded to an FR-4 sub-stack can cut material cost dramatically versus an all-PTFE build, with no RF penalty where it counts.

Right-size the grade

RF-35A2 / RF-35P trade a hair of loss for a lower price — fine for sub-6 GHz commercial radios. Reserve TLY-5A and TSM-DS3 for mmWave and ultra-low-loss links.

Design for panel yield

PTFE processing yield is the hidden cost. Robust PTH design, sensible aspect ratios and fab-friendly stack-ups keep scrap — and price — down.

Applications

Where Taconic PCBs go to work

From sub-6 GHz radios to 77 GHz radar. Tap a material chip to jump straight to its datasheet.

24–40 GHz

5G & mmWave

Low-loss substrates for mmWave front-ends, massive-MIMO antennas and small cells where every tenth of a dB matters.

TLY-5TSM-DS3RF-35
76–81 GHz

Automotive radar

ADAS long- and short-range radar demands tight Dk and low loss at 77 GHz, with fastRise enabling reliable multilayer radar stacks.

TLY-5ATSM-DS3fastRise 27
C / Ku / Ka band

Satellite comms

Phased arrays, LNBs and feed networks rely on TLY's ultra-low loss tangent and dimensional stability across temperature.

TLY-5TLX-8RF-30
0.7–6 GHz

Base stations & PAs

Power-amplifier carriers, filters and combiners for cellular infrastructure — RF-35 is the industry workhorse here.

RF-35RF-30RF-60A
Wideband

Antennas

Patch and phased-array antennas: high-Dk ceramics shrink the element, low-Dk PTFE widens bandwidth and cuts loss.

CER-10RF-60ATLY-5
DC–110 GHz

Test & measurement / aerospace

Couplers, filters, dividers and avionics where stable, repeatable, low-loss performance is non-negotiable.

TLX-8TLC-32RF-35

Need the deep-dive reference?

This tool covers the essentials for fast selection and design. For the complete write-up — properties, comparisons, fabrication detail and selection workflow — read the full Taconic PCB guide on PCBSync.

Read the full Taconic PCB guide →